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De-dusting extraction systems (Dry)

In pharmaceutical operations GMP+ design is critical for sustainable manufacturing of powder feeding, transportation processes and others.
Overall system design: Dust Collector (HEPA FILTERS) / fan / piping and balancing of the extraction points, generating adequate extraction capacity and pressure for all equipment connected.
GCM™ modelling in combination with V0crit is applied to flow and pressure balancing of De-dusting systems to ensure a precise, efficient and adequate extraction.
The advantages of this approach are:

  • Flexible extraction, available on demand.
  • Minimized investment cost. (1 filter and blower instead of 4).
  • GCM™ balanced extraction, with minimized waste production.
  • Minimized HVAC makeup air in clean room environments.
  • Option to combine extraction functionality and vacuum cleaning functionality for e.g. blister lines.

Pharmaceutical; Bio reactor feeding and De-dusting / Blister line and tablet press De-dusting
Bio reactor feeding and De-dusting with the key objective of significantly reducing the amount of rejected batches. GCM™ modelling provides exact humidity controlled extraction and De-dusting, preventing moisture from the surrounding air, being absorbed by the extracted dust, forming sticky residue which fouls the piping. The JOA-HeS encompasses full project implementation including automation and Ethernet integration.

Comparable De-dusting projects have been executied applying the JOA patented Carrousel™ De-dusting on high speed blister lines and tablet presses.